Posts Tagged With: barn wood

Fall is Coming and so is My Barnwood Builder Episode

Fall has started to arrive here in West Virginia, squirrel and archery hunting season have begun, making my husband and son fidgety to get back out in the woods.The garden that I have not had time to write about was good and I am collecting the last of the tomatoes, peppers and squash this week. The aroma of roasting chilies and sweet peppers fills my house as the garden finally says good-bye. As the weather finally turns cold, I  will be ready to snuggle up and watch the new season of the Barnwood Builders. The season starts the first week in Oct and my families episode  airs  Sunday the 1st of Nov. So the weekend of Halloween looks full. Take the kids out Trick-or-Treating Saturday night and celebrate my birthday on Nov 1st with the a viewing party that includes cake and ice cream and a few close friends and family. The night should be unforgettable and I am still trying to figure out how this all happened to me.

I will post a reminder that week for those who want to see the show on the DIY or GAC networks that evening. Thanks for the support and cant wait to see what they have done with my little story.

Cinderella garden pumpkin

Cinderella garden pumpkin.

Queens Island blue squash

Queens Island blue squash.

Large chili pepper plant loaded and read to pick

Large chili pepper plant loaded with peppers.

two gallon harvest bucket

Two gallon harvest bucket.

fall leaves on wet step

Fall leaves on wet step.

Categories: About me, Barnwood Builders, Birthday, bow season, family memories, Halloween, Home Decor, home improvement, home remodeling, seeds | Tags: , , , , , , , , | 8 Comments

Mason Jar Chandelier a DIY project: With Our Barn Wood Update

To add a real personal touch to the family room remodel Tom and I added two Mason Jar chandeliers. We removed an older ceiling fan/light fixture that did not properly light the large room and replaced them with 2 light boxes, with 6 bulbs of soft colored pendant lights. We got the idea from a looking at web pages that had barn wood and county rooms that had used Mason Jars as shades for light fixtures. Tom and I worked out what we wanted and the did some experimenting before settling on two lights instead of just one large one. This is what we ended up making out of the scrap wood left over from the walls. This is just one of the two light boxes we made.

Mason Jar chandalier made from old barn wood

Mason Jar chandelier made from old barn wood

Each box houses three lights (like the one above) and each light has a 40 watt clear appliance bulb inside a pint mason jar. Using the ring and seal as our bracket to support the jar. Each jar is removable can change in color or size, up to a quart jar with many decorative colors… This is my first combination Green, Clear and Blue. At some time in the future I will stain a few clear jars a warm yellow if Ball does not produce them soon!

The room looks like this with both light fixtures, you can see in the photo where the ceiling fan/light used to mount. These lights are about 8 feet apart and mount to ceiling rafters with brackets in our attic. The brackets attached to wooden blocks on the drywall part of the ceiling that slide into the wood boxes and attach with double-sided blots that have wood screws on one side and machine screws on the other, topped with acorn nuts and washers.

two  mason jar light fixtures installed and working ... yea!

two mason jar light fixtures installed and working … yea!

 

The lights are pretty easy to make and there are a lot of ideas on the internet, some have “how to” videos and others are just photos. So to explain what we did here I have added some photos and descriptions that may help if you to make these  yourself.

First, Tom and I had to decide three things, how much light we wanted, how many fixtures we wanted and finally how big should the shades be. So with a little test light that Tom wired up we started with clear quart jars and the idea of having 8 lights on one fixture using 90 watt clear bulbs. Wow that was just toooo bright.Unless we wanted to buy Edison light bulbs ( they appear sepia in color) at 9 dollars a bulb we had to come up with something less bright.

So we started to scale down what we wanted to make. The one big box idea changed to a two box light set up so that the light would fill the entire room and not blind people watching  the T.V.  Then we needed to rethink the amount of light we needed. I could have used the Edison bulbs at 60 watts they are still a less bright light than clear bulbs but the cost of the bulbs was just silly about ($100.00 ). The bulbs would cost more than the whole fixture.I still wanted clear bulbs so we went smaller and lower wattage. The standard 40 watt clear bulbs cost me 4 dollars for 4 bulbs, so the price was good and we could use a smaller shade and I had many jars to use.I have some clear jars and some colored already. I like the colored ones to use for drinking glasses,vases and candle holders. So I had no money in the colored pint jars and had lids and rings in my collection of canning supplies.

We then decided that 4 lights was really more than we needed wattage wise and the look of three pendants looks better than 4. So the two light boxes with three small jar covers with 40 watt bulbs became the plan. Tom made the boxes out of scrap wood we had left over from the Barnwood Builders remodel and drilled three holes for the light cord wiring. The wire was the most expensive portion of the fixture and we bought a 25 foot roll and had about 4 feet left over. Tom wanted the wire to match the socket and fill it completely so we kind over did what we needed to produce a 40 watt light but it looks great so the extra money was worth it in the long run.

light box with three holes the box face is 36 inches with a 1 inch frame on all sides

light box with three holes the box face is 36 inches with a 1 inch frame on all sides

Tom wiring in light cords into shallow wiring box

Tom wiring in light cords into shallow wiring

wiring for Manson Jar chandelier

wiring for Manson Jar chandelier

From here you can see how we could wire up more than one light to a single fixture. We mounted two Grounding Bars ( found in the fuse box section) to the side of a shallow blue wiring box. Each bar has room for several connections we would only use three on each bar. One bar is the ground and one bar is the hot,then the wiring box  mounted to the center of the light box with wood screws. The cords were then cut to length on the other side and a zip ties  applied to the cord so there was a stop on the cord. This prevents the weight of the shade and bulb from pulling on the cord and possibly pulling the cord out of the grounding bar. Then sockets attach to the cords. We used two-part sockets so that we could add the lid to the socket as the bracket to hold on the jar.

Adding sockets to cords of three Mason Jar light fixture

Adding sockets to cords of three Mason Jar light fixture

Chandelier light test

Chandelier light test

After adding the sockets to the cords it was time to make sure the wiring worked and add bulbs to see how bright the lights were. Tom just stripped an old extension cord down and wired it into the power bars on the inside of the box, plugged the other end into the wall outlet to see if what he had made worked properly; this is what I saw. Now we just needed to get the lids cut for the shades and add them to see if they were going to look good.

Cutting the lids was pretty easy if you leave the lids on the jars and tighten up the rings. Otherwise it is almost impossible to hold the lids in place with either your fingers or small clamps. Tom used a 32 mm hole cutter to cut the holes … the cutters hole is just shy of what we needed and the fit was rough from the cutter.

Standard 32 mm hole cutter to cut holes in canning jar lids

Standard 32 mm hole cutter to cut holes in canning jar lids

cutting hole in lid of Mason Jar for light fixture

cutting hole in lid of Mason Jar for light fixture

ruff hole cut in canning jar lid

rough hole cut in canning jar lid

To make the edges smooth and increase the size of the hole Tom used a small grinding stone bit in his drill. He ground off the edge until the socket fit into each hole and the edges are not super sharp. Then he fits each socket into the lid and drills ventilation  holes 4 each in the lid.

Tom grinding down the lid and enlarging hole for socket

Tom grinding down the lid and enlarging hole for socket

drilling 4 vent hole into lid of Mason Jar light shade

drilling 4 vent hole into lid of Mason Jar light shade

When complete the lids and rings were added to the sockets, then we screwed on the jars and tested again.

Mason Jar light shades... blue green and clear ready to add to light fixtuer

Mason Jar light shades… blue, green and clear ready to add to light fixture

Testing Mason Jar Lights these are ready to install

Testing Mason Jar Lights these are ready to install

The installation was a two person job as the boxes are heavy. The barn wood box with wiring is held in place while the wires connect at the ceiling for a long time. I would suggest using two ladders it makes installation much easier. Be prepared to use a strong set of arms as you push the fixture on to the screws hanging down from the blocks attached to the ceiling. Once in place we were so excited to see that they both worked and the light filled the entire room instead of only in the middle that we just stopped working for a couple of days to enjoy what it looked like.

View from back of room to front with both Mason Jar Chandeliers

View from back of room to front with both Mason Jar Chandeliers

 

We have also added a small sconce light to the back wall over my computer desk so that we can see at the desk without turning on all the lights. Again it needed rewired because I did not want to open up the wall to install it. Tom added a switch cord and we stuffed the cord between the boars on the wall. It works great and in the future I will get a brown cord and tack the cord in place.

New light sconce light fixture and some of the base board and ceiling molding

New light sconce light fixture and some of the base board and ceiling molding

So I am slowly getting the furniture back in place, photos hung and rugs put down. It will be next week before we have every thing back in place and I can take after photos but this gives you an idea of how far we have come. It has been more work then I imagined and took about a month longer then I hoped. But we did this ourselves no contractor was really needed.We did call on lots of friends and family to help out over the last 4 months and it was all worth it in the end. Can’t wait to share the after photos.

Categories: Barnwood, Barnwood Builders, DIY, Home Decor, home improvement, home remodeling, light fixtures, Mason Jars | Tags: , , , , , , , | 19 Comments

Baby Squires Interrupt a Day of Barn Wood Building: Home remodel #3

We have been working like mad to finish up the floors and get a good start on the barn wood walls that are part of a remodel that we are doing with the T.V. Show titled “The Barnwood Builders.” Then all of our work just slowed to a stop on Monday. As Tom and I removed some of the larger boards from the lumber pile to see if we could find one that was wider then our fuse box door, we came across a nest built-in our barn wood. The babies are Gray Squirrels that normally would nest in a hard wood tree. It seems the mother felt that our huge pile of wood was a safe place to raise her young. She made a beautiful and warm nest out of the large amounts of green grass that is growing under the lumber piles. The little guys never even opened an eye while we banged around. Tom and I had no idea that they were sleeping under where we worked. By that afternoon we named the little ones and had a conversation about moving them in the house ( my vote was”NO”to squirrels in the house ) so here are Chipper and Splinter. The fearless squirrels that slowed the entire construction of my family room for a day.

Opening up the nest in the barn wood

Opening up the nest in the barn wood

Two baby gray squirrels in the nest sleep through all of our activity

Two baby gray squirrels in the nest sleep through all of our activity

meet Chipper and Splinter the Barnwood builder Babies

Meet Chipper and Splinter the Barnwood Babies

Tom and I just did not have the heart to really move the little guys even though they are resting on the very board that we need to make a door out of. So we are working on another portion of the family room for now. I hope within the next two weeks they will be ready to head into the trees with their Mom, we see her regularly going in and out of the nest.

As of Friday I had finished grouting the tile floors and sealed them. They turned out really nice with a muted color pattern of gray, sand stone red, gold and rusty orange. The same basic colors in our barn wood. I spent about 30 hours of time putting in the grout and cleaning it back off. It was a long week of feeling like Cinderella scrubbing floors on my hands and knees but the results are wonderful. The one trick I did learn over my week of scrubbing is that it saves you large amounts of time to seal the slate before you install it or grout it. The extra couple of hours I spent washing the tile and sealing it meant that I could trust that the grout would not stick to the slate when I put them together. So I could actually sweep most of the extra grout off with a broom. Making the cleaning up of the floor go extremely fast with one good washing getting all the extra grout off with no residue to worry about.

After using a grout bag I am able to sweep up a lot of the lose grout before washing

After using a grout bag I am able to sweep up a lot of the loose grout before washing

 

Slate tile floors with grout and sealer

Slate tile floors with grout and sealer

We also got almost half the wall boards up over the holiday weekend, even with the squirrel delay. Tom and I decided that we both really wanted a room with a barn feeling, so we chose to keep the boards running in the vertical pattern as they were hung on the old barn. It gives the room the feeling of a general store or cabin from the old west that we both love.

Barn wood about finished on wall with windows

Barn wood about finished on wall with windows

This photo shows a late afternoon sun shining on the walls so the floor colors appear shadowed and darker than they really are. The wood on the other hand is really that bold and different in color. We chose not to plain the wood and only lightly sand the rough finish off the boards. We are trying to give the room a true rustic barn feel and I think we really are getting that feeling so far.

The work is going faster than I though, mainly because we are using an Air Nail Gun to attach the boards to the walls. The nails we are using are 2 1/2 inches long and we nail the board at the top of the walls frame and then at any stud that we can find and at the bottom frame of the wall. Some of the boards are very warped and need cut to straighten them for use and others are fine off the wood pile. So each piece is an individual in a larger puzzle. We have chosen to keep the imperfections and natural coloring because that is what people really do when building a barn. You don’t toss out a good board due to a knothole  or split in the grain,  you just use it and move on, so we have saved and used the knots and splits as part of our over all design plan. Not every one is comfortable with the imperfections of the barn wood like we are, but this application is simple and less time-consuming then other wood treatments.

The remaining walls should be pretty easy to cover up until Tom needs to cover the fuse box. He will need to make a door with country hinges and an old fashion lock for decoration. Then 4 inch molding will go across the base of the wall and 2 inch molding around the top. Again this will be nothing fancy just simple cut boards and nails to finish off the look.

So if you want to read more about how we got the boards for this project or have interest in reclaiming barn wood check out some of my other posts about working with The Barnwood Builder TV show and Our House Remodel #2

In the future I hope I am able to post more photos of the family room and our new little friends I just wonder if I can get more photos of them before they leave the nest forever? We will see!

Categories: Baby Animals, Barns, Barnwood Builders, hobbies, Home Decor, home improvement, home remodeling, nostalgic, slate tile, Squirrles | Tags: , , , , , , , , , , , | 4 Comments

Home Remodel # 2 Filming Barn Demolition with the Barnwood Builders at Jane Lew West Virginia.

If you are just dropping in, I am working on a home remodel with a company from Lewisburg WV. They happen to have a television show titled the Barnwood Builders.  They invited me and the blog to take part in not only a large amount of barn lumber but also in the filming of the episode at a barn in Jane Lew, W.V. The process began with Tom and I scouting out the barn and getting to know the producers. You can see more of that post at                            Home Remodel #1 .

Lets just say the I was thankful when Katie one of the producers, canceled Tom, Christopher and I from coming out to the site on Saturday. The rain was bad and the temperatures cold. Generally a typical dreary spring day in West Virginia. This also meant that the filming of my portion of the show was already a day late. Sunday morning Tom, Christopher and I packed into the truck and headed out  for a long day at two different locations. When we arrived the shed and outside wall of the feeding area of the barn are gone and they are working on getting some of the interior wood ready for Tom and I to take home.

Barn with crew, shed and outside wall removed

Barn with crew, shed and outside wall removed

We greet the producers and some of the staff as we walked up to the old house that is on the property. The sitting room is full computers and cases, it is now “Head Quarters” for the crew. With in minutes I received  a microphone and transmitter. On a morning that started out about 38 degrees this was the worst of the entire experience. The cord, microphone and box were freezing cold. It took my breath away to have an ice-cold cord dropped down the front of my sweater and run around my waist to my back where the sound engineer clipped it in place. BURRRRR!!!

I then headed over to met the director and star of the show. I walked across the yard to the fence in this photo and waited. Tom and Christopher waited on the porch and watched in the distance. I had no idea of any of the plans for story or lines. I was flying blind, alone and cold. I had not really realized how cold it was and had only worn a sweater and a wind breaker… no hat, no gloves, just rubber muck boots that would later fail me.

Eventually from the field that you see in the photo two men walked up to me at the fence and introduced themselves. Mark Bowe is the star and owner of Barnwood builders and Steve is our Director. They proceed to explain what we were going to do and what was going to happen first. Mark Bowe would pretend to see me standing at this very fence and walk across the field to see what I wanted and the story would run from there. The story for this episode is that a local woman writer is curious about the strangers taking down a loved local barn and wants to learn more. Pretty close to the truth and totally possible where I live. They begin filming with in minutes of our conversation. I stumbled through a few opening sequences, but get my stride and we film at the barn for the next 3 hours straight. All the while the rest of the crew continues to work at removing boards that I will eventually take home.

Johny Jett and Tim loading wood on to fork lift . the wood will  is for my house

Johnny Jett and Tim loading wood on to fork lift . the wood will is for my house

As you can see in the photos the ground is wet rutted mud. Making it a tricky place to walk,talk, think and “Act” in. It was all I could do not to fall. Then as Mark and I walk away from the barn, I do it, I find a rut with the tip of my rubber boot and trip. Still filming, I reach out and just grab his arm and we laugh. I say “It’s OK you work out” as he laughs and has some charming reply(that I have no memory of now) and keeps me from falling face first into the mud. We walk another 20 feet almost to the fence and the unthinkable happens. My boot gets sucked into the wet mud and I totally lose it. I just holler ” Shit!”…. “My boot is stuck in the mud!” as I pitch forward about falling on my face again. Twice in less than ten minutes, I have made it in to the blooper reel. Mark and I finally make it up into the yard laughing when the director and camera man reach us at the gate. Steve the director at this point complements me on my abilities ( of what I am not sure) and says I am actually good at this ( I am a basket case) and wants to give me a hug. “Wow, third hug in just three hours must be doing something right” I think to myself. I am free to return to seeing my family and friends at the  house as the crew finishes moving piles of lumber.

The time off camera is good, we all eat lunch from my friends Josh and Andrea Evans’ restaurant. They own The Second and Center Cafe’ in Weston, West Virginia.  Sitting around the yard and porch of the house,I finally get to take some random photos and spend time with Christopher and Tom. We are all getting excited to load lumber into our truck and watch the barn go down.

Grahm from the Barnwood builders gives Christopher his personal hat

Grahm from the Barnwood Builders gives Christopher his personal hat

Josh Evans owner of Second and Center Cafe with Bryan from the Barnwood builders

Josh Evans owner of Second and Center Cafe with Bryan from the Barnwood Builders

 

 

Lunch break Mark Bowe and Andrea Evans

Lunch break Mark Bowe and Andrea Evans

Loading up only one truck load of lumber for the shoot is great, it gives everyone the opportunity to get filmed even my little Christopher. Mark Bowe, Johnny Jett, Tim and Sherman, help Tom and Christopher load up the truck. Christopher is loving all the attention and steals the show when he dances with Mark in the muddy road.

Christopher with Star of Branwood builders Mark Bowe  loading lumber int o our truck

Christopher with Star of Barnwood builders Mark Bowe loading lumber into our truck

With the lumber loaded we drive away from the location only to return on foot. Tom parks the truck out of sight and  we all walk back to see the final moments of the barn going down. It is a happy and sad feeling watching part of my community being torn down. I have included a short clip of the last few seconds of the barn going down with sound. The cheering and talking is a little loud so please excuse it. I have no skills at editing video.

We  finished our trip home to unload this pile of lumber and head back to Jane Lew where we met the film crew at another location.The production company also wants to film at my  friend Sue Ann Spikers’ farm. She owns a beautiful property with several old buildings, a house and an old cabin. The Barnwood builders want to see the cabin and talk about its history and visit Sunny Pointe Guest House. Sue Ann is always ready for guests at her restored 1860’s Guest House and 1700’s cabin.

Sue Ann Spiker and her 1700's cabin

Sue Ann Spiker and her 1700’s cabin

This is where I will leave this Blog post. I will continue the story of Tom shoeing a horse for Sue Ann’s and share photos of the farm, guest house,and my pile of lumber. I want to explain more about what we are going to do with all this wood and the treasures we found inside the old barn.

I still can not believe that I was part of this experience and that the Barnwood builders will be back at my house this summer again to shoot footage of the after part of my living room.Hope you are enjoying a behind the  camera look at a TV show and who would believe that this all happened because I write a blog.

 

Categories: Barns, Barnwood Builders, blacksmith work, blogging, family fun, Farrier work., friends, heirlooms, history, Home Decor, home improvement, home remodeling, Jane Lew, nostalgic, recycling, West Virginia | Tags: , , , , , , , , , , , , , , , | 11 Comments

Home remodel Part 1# The Old Barn, Barnwood Builders and My House.

Today begins the first step in the process of our remodel. Tom, Christopher and I are meeting the show producers for BarnWood Builders, from the DIY Network, at the barn that they are demolishing to repurposed  into a pile of supplies for our home. The Barn is way back in the country taking us around 25 minutes to get to from the interstate of I-79 and the Jane Lew Exit. So the logistics of moving the lumber out is still in the works. But here she is in all of her 120 year old glory. This is her before photo. I am a little sad to see her go as I have passed by her so many times over the years but the other part of me is so EXCITED knowing that I will share in her future and will love her even more at home.

Kenchelo road barn before being torn down

Kenchelo road barn before being torn down by the Barnwood Builders

The story behind her removal from the property is a common one. The home owner has passed away and the next generation of owners don’t want the barns and needs to remove them due to flooding and new uses for the pasture. As you can see the barn is in need of repair and in some cases dangerous to use. So to remove them solves lots of problems for the owing family and adds nicely to our new house.

When we visited the farm today the bottom land was still swampy. I was ankle-deep in standing water only feet from the shed on the right. This move will be very tricky… lots and lots of mud, gravel and hard work!

Here Tom and I walk down to get a closer look at the buildings and what we would find still in them or if they were empty of all history.

Tom walking to barn on Kenchelo

Tom walking to barn on Kenchelo

Tom looking at barn

Tom looking at barn

If you look closely at the siding boards… some of them are massive. Tom and I are guessing 18 to 20 foot lengths, twenty inches in some cases wide. Only massive trees produce lumber of this size. In most cases these trees grow on the farms or near the farms where the barns stand.  Tom says The boards look like white oak and are in wonderful condition for reuse. We are so lucky to keep some of this wonderful wood close to its home.

Sean,  Barnwood Builders producer, and Tom talk equipment and timing and I just hunt around the old barn looking for lost treasures. I found a couple of things and that will eventually become part of my home decor. The team from BarnWood Builders will arrive tomorrow and some of the filming will begin at the site and if we are lucky the rain that the weather man predicted will some how pass by.

So I guess I better get things ready here before the crew shows up to do some filming here at the house for the “Before” Portion of this project. Here are some photos of the family room as we use it today… lots of white walls and brown. I cant wait to see what happens when we add the barn wood as paneling to the walls in this room. Then Tom and I will be replacing the carpet in the family room with slate tile on the floors and a new ceiling light fixture. We are making a Chandler out of canning jars. So much fun and so much work to do over the next 4 or 5 weeks.

 

Family room from the laundry room door

Family room from the laundry room door

Famliy room from the front door

Family room from the front door

large front window at front of room

large front window at front of room

office portion of the family room

office portion of the family room

Wish us luck we could use it right about now… The national weather service in Charleston, WV already has flash flood warnings on the radar for tomorrow. So who knows what is going to happen over the next few days.

Categories: Barns, Barnwood Builders, furniture, heirlooms, history, home improvement, home remodeling, Homestead, Jane Lew, recycling, West Virginia | Tags: , , , , , , , , , | 11 Comments

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