Summer has been busy and my work on the rehabilitation of the Golden Rule Building is really fun and taking up lots of my time. One reason is that we are trying to prepare for a public open house of the project. If you want to know more about this 1902 building and what we are planning to do to save it, check out my first post about the Golden Rule.
So as part of the reason for the open house is to let the community see the building, take tours, get information about the project and get a chance to see some of the wonderful items we will be selling at a public sale this fall. As part of the Fall Festival Open House we are going to offer for sale a few small items that came from the building that are unique but not real expensive. One of the items will be a commemorative plate that another AmeriCorps member and I designed and made from some of the chipped and crazed dishware that had been left in the building.
The idea came to me as I took my first tour of the building. I realized that their were around 60 or more white and tan dishes in the basement of the building that were just wasting away due to cracks, chips, crazing or staining. I thought it was so sad to just toss all of them into the dumpster even if they were just generic white dishes. So I spent some time on-line and came up with a plan if a friend AmeriCorps was willing to help me. I asked my friend Reid Saunders to do a drawing of the building that I could used for a collectors plate image.Together we could create a very inexpensive souvenir for the up coming events that could be a fundraiser item for the building.
I then took the dishes that I found in the basement and washed and sorted them. We chose to use all the large platters and about a dozen salad and dessert size plates for the project. I then took the image and adjusted the contrast and color so the image would print more clearly on to a waterslide decal and added the text.
The image is printed on to clear decal paper that I ordered off Amazon. I bought from two different companies and found that I liked the thinner decals better for this project but either seemed to work fine and in the same manner. Also there are two different kinds of paper and two ways to process them depending on your printer. I happen to have two different Laser printers at work so I bought the paper that works for those. I think either printer is good for the decals but I do believe that you have to seal the decals with clear spray sealer if you are using an ink jet printer. In the case of a laser printer, all you have to do to finish the decals in a low heat oven at 200 degrees for about 20 to make them water-resistant.
Once they are printed, I cut them to a workable size. You should soak the decals in slightly warm to the touch water. They release faster in warmer water but they also get stickier and more melted with hot water. Warm Water Only! It will take about 3 minutes to get a decal to release from its paper backing and begin to float. I soaked mine in a very shallow paper plate for about 2.5 minutes, while the decal is soaking I rise my plate in a water bath and drain all the extra water off. Their will be enough water trapped on the plate to move the decal around until you are happy with the placement of the decal. Once the paper is free from the decal, remove it and allow the decal to float free. I place a finger or thumb on the edge of my decal and drain some of the excess water off the area and then pour the decal and remaining water onto the platter. Usually the decal stays on top of the water and rides right onto the surface where you want it to be located. Sometimes they get a fold or roll when poured onto a project, just wiggle the decal under the water and it will usually unfold itself. If the water is to hot it may melt together and stick. Then place the decal where you would like it, drain any excess water off the plate and squeegee out any remaining water from under the decal and let dry. Then bake in an oven to finish the platter. I bought my sqeegee off line from a Car Wrap supplier. I loved it and found it very useful I would recomend the felt covered type so you do not scratch your image.
The next step is to bake the decal to the plate. If you are baking several plates at a time watch them closely. It is possible to singe the decals if they get to hot. Out of 40 plates I had one turn a golden brown around the edges, I knew something was up when I began to smell burning plastic.
When the plates are done cooling they are now water-resistant and can be hand washed in warm water without the decal sliding back off the plate. DO NOT PUT IN DISHWASHER! These are now one of a kind hand-made commemorative plates.
Each sheet of decal paper is about .90 cents. So over all we did pretty good on the production cost for the project. The plates were free from the building and each sheet was printed with two images of the building so each plate cost about .45 cents to make plus my time.
Over all this was a fun and creative way to make something out of what would normally be tossed out. The prices on the plates will range from 20 to 60 dollars each. Hopefully the public likes them and we sell out during our events. Wish me luck on raising a few hundred dollars for the buildings rehabilitation.