home brewing

Manncave Distillery Continuing the Moonshine Tradition in West Virginia.

Posted on March 7, 2019 by jolynnpowers

The tradition of making Moonshine in West Virginia goes back generations and is still a part of who we are today. Making something out of nothing has always been a way of life in our hills and hallows and Manncave Distillery inc. is making wonderful corn-based spirits in the small town of Weston, West Virginia. Manncave Distilleries goal is to prove that West Virginia can be the source of superior products like Moonshine (129 proof), Vodka (80 proof) and its own brand of whiskey just like the big distilleries in other Appalachian states.

Bottles of Moonshine and Vodka at the Manncave Distillery.

The setting for the Distillery is as beautiful and secluded as all the lore you hear about moonshiners. Several miles from the nearest town, back in the woods, on a dirt road you will find Manncave Distillery. The bright blue building announces that you have arrived at a more legal and popular liquor sales location then in days past. This property, a source of family pride, is the location of the Mann family farm and was the same property where Stephen Mann grew up. Coming from Lewis County, it seemed natural to start the business on the family owned farm, where 3 artesian springs produce more than enough water to supply the distillery and the farm.

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I visited the family while they had a small break between guests at the distillery on Millstone Road on the outskirts of town. The tour of their location was personal and the story of the businesses beginnings is about timing, being in the right place at the right time.The samples that Wendy Mann Shared with me, Vodka (80 proof) and Moonshine (129 proof), prove that this family has captured the flavor of West Virginia. I was pleasantly surprised by everything I found out about Mann family and their distillery, hard work and love, flows through everything that they do.

stephen’s first still that started it all

the single pot still at the new location on the outskirts of Weston WV

It has been a labor of love to start this project for Stephen and Wendy Mann, taking about 3 years to get to the point of retail sales and 2.5 million dollar investment to get the business up and running. The couple travel every weekend to West Virginia from thier current home in Virginia, where they work during the week. They come back to see and help with the construction of the buildings, stabilize the springs, and running the still. It is truly a family owned and operated business from the very ground it stands on, to every bottle produced and sold.

This same commitment to tradition and family, flows into the products they make. It is obvious from the very beginning that these products are different. With a clean, crisp aroma to a slightly vanilla after taste, this is not backyard moonshine. It is very pleasing and will appeal to anyone who wants a moonshine without the harsh bite and wants a smooth drink that will mix well with anything. Stephen and Wendy have also barreled their first few batches of whiskey, aged in charred white oak barrels in the traditional manner, taking time to age and gain that soft amber color. The whiskey will be smooth with a bit of West Virginia honey for a light sweetness. They hope to release the whiskey at the end of summer when the product reaches their expectations of taste and color.

lazer burned barrel at Manncave distillery .jpg

Manncave Distillery aging barrels for sale and for use.

Whiskey barrels on high racks at Manncave Distillery, Weston WV.

The free tour is a wonderful part of getting your own bottle of Manncave Moonshine or Vodka. The whole process is in-house and is explained step for step by Stephen while Wendy and their girls great you. The whole feeling is much like stopping over at a neighbor’s house and staying for a warm drink on a cold night.

Stephen and Wendy Mann serve a sample of their MannCave Moonshine to a local visitor.

Stephen Mann walks a couple through at tour at Manncave distillery 2019.

I wish I could have spent a few more hours enjoying the flow of customers coming in to try out the Manncave products while seated at the wooden bar. Instead, I will be returning for another visit to the distillery when they have their summer launch party for the Manncave Whiskey that is now in the quality control and testing stage. It’s sure to be a great time, with a beautiful location, a fresh stream, wonderful whiskey and friends to share with. I am so glad to add them to the list of people I know who are working to save the very things that make West Virginia unique and wonderful. For more information about upcoming events fallow them on Facebook, or head over to the website. Don’t forget to get your copy of the Apple Pie Moonshine recipe on Facebook at Manncave Distillery.….I will be making it this fall for those family gatherings. No one without proper ID will be served samples or allowed to purchase alcohol at this location.

So from Mountain MaMa, I wish the very best for your new business! I plan to enjoy your hard work with family and friends right here in the Mountain State.

fermination tank #5

Bottling and labeling machine

Categories: Appalachian Mountains, Country life, Distillery, fermentation, home brewing, Honey, Lewis County, Moonshine, nostalgic, Weston, whiskey | Tags: distillery tours, Family farm, Moonshine, tradition, West Virginia, Weston, whiskey | 6 Comments

Wine Making part 3: Racking and Bottling the Dandelion Wine

Posted on May 27, 2014 by jolynnpowers

The final and best step of my wine making project is the racking and bottling ( and of course tasting) of the final project. This has really been the most fun thing I have learned in years and I hope that you try it too. If you missed the previous posts her are the links to see the entire process. Dandelion wine, and Wine Making part 2.

At the end of my last wine post we finished mixing the ingredients for making the wine and starting the fermentation process. The wine looked and smell sweet and we were waiting the ten days to taste test and check the alcohol levels.

So this short post starts at the ten-day mark and goes through getting the sediment out of the wine and bottling and ageing the wine. Working with about 3 gallons is the perfect amount of wine if you want to make just one case of wine. A case of 12 bottles is the most cost-effective way to buy your bottles either mail order or from a local retailer. You get enough wine to drink and share and can keep the box to store the wine in. I like to keep information on the box such as the kind of wine the date made and anything new that you try out on that batch.

case of wine box with information written on it

As you will see I bought screw cap bottles and there are pros and cons to this.. They do not store as well as bottles that are “corked” and need stored in a way that the tops do not become damaged. In my case storing them in the box takes care of this problem. I also bought these because I am a beginner and wanted to reuse the bottles and caps if I make a huge batch of dandelion vinegar. If that happens I could just open the tops and pour the vinegar down the drain and start a new batch. I also did not want to by an expensive bottle corking device and a hundred corks at a time. I spent about$ 1.50 more on the case to get the screw tops and can order more of the tops if they get broken or do not seal well. I got most of my supplies from Northernbrewer.com .

The first step before bottling is to rack the wine to help remove sediment that collects at the bottom of the Primary carboy while the fermentation is going on. Most wines need racking at lest three times, we did our two times and I am sure that in the future I will do all three racking processes. In our case we placed the carboy on the counter the night before we wanted to bottle so that anything we stirred up with moving the bottle would have time to resettle over the nine hours we slept.

The next morning bright and early I got up and washed all the bottles, lids, siphon hose, two buckets and hydrometer with hot soapy water and rinsed them all in a sanitize water mixture.

washing wine bottles with a large bottle brush

While letting everything dry, Tom and I got our siphon hose ready to use. The trick to racking the wine is that you do not want the hose to sit on the bottom of the carboy and suck up all the must that is left on the bottom of the bottle. We rigged up a way to keep the hose from moving loosely around the bottle. We attached the hose with zip ties to a piece of washed wood and placed the hose about 1/2 inch from the bottom of the wood molding.The bottom of our bottle has ridges and traps a large amount of the sediment makes racking quite easy.

Wood molding with hose zip tied to side

The next step is to siphon the wine from the carboy into a bucket to check the taste, alcohol content and remove the sediment. It does not take long to fill the bucket and do a taste and alcohol test with the hydrometer. The wine was running at about 10.5% alcohol at this point and was still fermenting and smelled yeasty. So Tom and I returned the remainder of the wine with out the sediment back into the carboy for about 4 more days.

carboy with wine, First stage of racking and checking alcohol

At 4 days we retested everything. The wine tasted better, smelled less yeasty, and the alcohol content was up to about 11.0% so we were pretty happy. I suggested that we go a head and bottle knowing that the yeast was almost done as the bubbling had all most stopped by day 14. If you plan to bottle at this point I suggest that you add two or three more campdon tablets to the wine to stop the fermentation process and make sure all of your equipment is sterile before bottling. I forgot this step and may regret it in a few months.

Next we took one bucket and placed it full of wine on the counter and placed one on the floor empty. Inside the empty bucket I placed one of the empty bottles that we washed and a sanitized. I siphoned a little wine into the hose and began filling the bottles inside the bucket to prevent a huge mess on the floor if I spilled. Pinching off the tube when the bottle was with in an inch of the neck ring. I repeat this process over and over until I had all twelve bottles full. Then I added twist tops and washed the bottles before storage.

finished Dandelion wine

I put a date on the top of each bottle and at some point will make labels for the wine that I plan to give away as gifts. The bottles will need to rest about 6 months to get the full flavor of all the ingredients blended. So these bottles return to their box case and head down stairs for the summer. I will also know how much more sediment will appear at that point and see what I can do better with the racking process. The wine should retain the cloudy yellow appearance even after aging. So this is one of the few non clear wines I will be making.

For memorial day we did open one of the bottles and share it with my son and his wife. I enjoyed the wine but found it almost to sweet even after using the Hydrometer to help control the dry/sweet mixture. I noticed that when opening the bottle that their was some pressure in the bottle that indicates that my wine was still fermenting in the bottles. This is the mistake I made not adding the campdon tablets. Hopefully in six months,it will taste less sweet as the yeast finishes up its job in the bottles and finish off with a nice 11.5 alcohol content.

The worry with bottling still fermenting wine is two fold. First the wine may continue to ferment and not be able to release the CO2 anywhere and may explode the bottles or caps( what a huge mess) and it is possible that this mixture may not stop at wine and may continue to change into Vinegar, wasting my efforts. I will let you all know what happens in about 6 months!

Thanks for following along on my journey to learn more about how fermentation works and what we can do with it. I have learned so much so far and hope to move on to pickled beets and pickles next if my garden allows. Then maybe around the end of summer a batch of water melon wine for New Years. Something is always cooking here at Mountain Mama so join in.

Categories: country cooking, Dandelions, fermentation, home brewing, Uncategorized, wine | Tags: alcohol content, Bottling wine, dandelion, Dandelion wine, fermentation process, home brewing wine, racking wine, wine | 7 Comments

Wine Making part 2: Dandelion Wine the Fermentation.

Posted on May 7, 2014 by jolynnpowers

As all of you should know by now my New Years Resolution was to learn more about and try to make fermented foods and drinks. So far, I have learned to make sauerkraut ( Toms family has made it for years so I had a lot of help on that one) and now wine. There are several others I want to do like brine pickles, pickled beets ( I love these and have made them before) and maybe if time allows yogurt and farmer cheese. The items I am making are in the order of availability. Dandelions are everywhere so this just made sence to use for my first wine project. I Have already posted about the equipment needed for this project and you can find them at preparations for Dandelion wine making part 1. In this post I will cover the ingredients and steps to get you through fermentation and the next post will cover racking and bottling and ageing.

After gathering your equipment and washing everything and sanitizing it (I use a store-bought cleaner that has a chlorine base but does not taste like it) your carboy, funnel and buckets are ready to collect the needed flowers of Dandelions.

just opening dandelion flower

Christopher picking Dandelions with a plastic kife

Christopher picking Dandelions with a plastic knife

We collected about 4 quarts of flowers that day,enough for my recipe that calls for 1 quart of flower petals to every gallon of wine. I was hoping to make about 3 gallons of wine this time.

After picking you need to remove any of the green that is still attached to the petals. Things like the stem and base of the flower. If you do not remove them they will give the wine a bitter after taste. I sat on the back porch cleaned the flowers for about an hour. This is the hardest part of the process and the most time-consuming. When finished I had Three quarts of very nice petals with very few green leaves mixed in.

Dandelion Petals

I rinsed the flowers and tossed them around to make sure I had no full flowers that Christopher had been playing with on the porch or any bugs or leaves in the batch. I then heated about two gallons of water on the stove until a slow boil. Then poured the hot water over the petals in a five gallon bucket. Letting this mixture sit covered for 2 or 3 days. Making the tea we will need to make the wine.

3 quarts dandelion petals with 2 gallons hot water. to make the “tea”

After three days I strained the tea throw a fine sieve that you saw in the top post getting almost every petal out. This made a nice yellow tea that is the base for the wine.

Strained Dandelion tea

To this tea, I added my fruit, spices, water, Campden tablets and sugar.

The first thing I added was a half a gallon of water…. I will be adding more later and some apple juice.

The fruit I am using are for flavor more than anything. Citrus fruit does not ferment fast or easy but it does add the acidity that you need for good flavor. My recipe calls for 1 lemon and 3 oranges . I add them and 1 box ( 2 1/2 cups) of white raisins to the tea. The raisins provide a nice flavor and a nutrient base for the yeast to grown on. I Also add 2 cups of 100% apple juice for the same reason as the raisins. At this time I also add spices to the tea. I use cinnamon sticks and whole cloves. I love mulled wine so I just thought I would save myself a step an add the spices into the wine, just a personal preference here.

Lemon, Orange and white raisins for a golden wine

100% apple juice as a nutrient starter for yeast adding more gold color

Campden tablets get crushed and added to wine mixture

cinnamon stick for flavor in wine

Now lets talk about the Campden tablets for a second, They stop wild yeast growth and lots of bacteria and sanitize your wine, they help to remove chlorine and other water additives. I used filtered bottled water for my wine but if you use tap water this will help remove the flavor. My easy to fallow rule is one tablet for 1 gallon of wine. I Crushed and added them to the tea and fruit mixture to kill any wild yeast that could be growing on the fruit.Wild yeast loves over ripe fruit so do not use it as it could turn the wine you are working so hard to make into a nice rotten batch of vinegar. Stopping the wild yeast also lets you introduce the type of yeast you want for wine making. You can certainly use regular old bread yeast to make wine but if you want to make the best tasting wine it is better to use a yeast for your type of wine. Also Campen tablets let you control the length of fermentation better. You know when you add the yeast and how much yeast, rather than letting wild yeast control you. So adding the tablets now stops any strange bacteria and yeast growth that you may have accidentally added to your brew and you start out with a nice clean fresh product to add the Montrachet yeast to. You should add the Campden tablets at least 24 hours before adding the yeast.

The next and most messy is adding the sugar that the yeast will have to convert into alcohol. The general rule is 4 cups sugar per gallon of wine. In my case I added twelve cups of sugar to the tea and then took a measurement with a tool for wine making called a hydrometer.This is a way to measure the sugar content in the wine and project alcohol level of the wine after fermentation. They are a complex tool and you may want to learn more about how to use all the things they can do. The tool is also used in beer and liquor making.

Hydrometer flouting in the tea mixture

Thermometer and Hydrometer

After taking the reading off the hydrometer I went to the included chart and 1.09 specific gravity = dry wine and we wanted something a little sweeter so I needed a specific gravity around 1.11 to 1.14, sweet wine runs 1.15 to 1.17. I measured in at 1.10 so with 12 cups of sugar I was low for the sweetness I was looking for.My projected alcohol count was to low also at about 8%. We need more sugar to make a product that was med-sweet and had an alcohol content of 12%. So I added 4 more cups of sugar, mixing them in two at a time and taking a measurement each time.My final product was 1.130 specific gravity and projected alcohol content a little high at 14%. I will adjust the alcohol content later at bottling by adding water to the mixture to reach the exact amount of alcohol in the batch if that is a concern. Since this is a home-made batch it will not matter too much as I am not selling this in the retail market.

Organges, Lemons, spices and raisins are added to the tea

Oranges, Lemons, spices and raisins added to the tea

Now that we have added all of our flavorings to the tea, the half gallon of water, the campden tablets, and almost ten pounds of sugar to the tea, we are ready to let this mixture sit for about 48 hours.This steeps the raisins and spices flavor into the tea/sugar mixture. This also gives the campden tablets time to kill any wild yeast before adding in the my wine yeast.

So two to three days later I open up my bucket and see this.

soaked raisins oranges and lemons floating in tea

The mixture is ready for yeast and getting the fermentation started.

To get the yeast ready I placed 2 cups warm water in a measuring cup with a thermometer and looked for a temperature between 100 degrees and 105 degrees. I opened the package of yeast and dumped it into the water, mixed and waited for the yeast to get frothy, around ten minutes. I then add it to my bucket of fruit and tea and mixed well. The tea will start to bubble very shortly after adding the yeast.

warm water with thermometer and yeast

I got my yeast off the internet from northernbrewer.com a nice med to dry wine yeast that can handle higher amounts of alcohol. Yeast will eventually die from too much alcohol.This one is good up to 13 % alcohol per volume, table wine is usually 12% and home-brew is usually about 14% if you like a sweeter wine higher if you like a dryer wine. We are hoping for an alcohol percent about 12%. I also bought my campen tablets, air lock, bottles and other supplies at this website.

This bubbly frothy mixture we now need to strain out of the “primary” ferment container into the “Secondary” or Carboy bottle. I just took a slotted spoon and pulled out the larger pieces of fruit and spices then strained the remaining tea mixture through a muslin fruit straining bag over my funnel. Get a large one if you hope to make other fruit wines or jelly this one is a med size and would have worked better if it was just a little bigger.

straining the fruit must from the new wine

Now remove the funnel and add a universal bunghole with an hole and the air lock itself.

bunghole and airlock in place

Fill the airlock half way with water to allow for the Co2 to escape and to prevent air from entering the bottle. Again you do not want any wild yeast or germs or bugs into the wine.With in just minutes of moving this bottle to its hiding place it began to move the water in the air lock into one side of the tubes and was bubbling out Co2 out the top.Within hours our home was about 72 degrees and the bubbling was constant.

carboy with airlock hidden away under my kitchen counter

I placed the “secondary” carboy under my kitchen counter. It is out of the families way and in the shade from the sun. Ten days from now I can taste a nip and do another check with my hydrometer to see if all the sugar is gone and to see what % of alcohol we have. If I hit 14% we know that we are at the end of fermentation.

The next post at the end of the ten days will be about racking the wine and bottling it. This is the final steps in the process and then ageing the wine about 6 months to a year in recommended.

Here is my recipe for Dandelion wine

16 cups of sugar ( about ten pounds)

2 1/2 gallons filtered water, two cups warm water for yeast

3 quarts dandelion petals. We picked about 4 to get this

3 oranges

1 lemon

2 1/2 cup golden raisins… or one box

2 cups apple juice

2 cinnamon sticks

20 whole cloves

1 packet powered wine yeast

3 campden tablets

and fallow the above directions…

Thank you for stopping by this is my most exciting project of the year.Hope you enjoy it as much as I have making it!

Categories: Dandelions, fermentation, Foraging, home brewing, organic drinks, wild food, wine | Tags: Campden tablets, Dandelion wine, dandelions, fermentation, organic drinks, organic food, wine making | 12 Comments

Dandelion Wine Making Preparation Begins part 1

Posted on March 3, 2014 by jolynnpowers

I have several friends who over the years have made their own wine, schnapps , sherry’s and flavored liquors. I just never thought that I would be one of them. About a year ago I realized that I use a lot of wine to cook with. So I decided to make my own for half the cost. I do not regularly drink red wine as I am allergic to something in the tannin’s of the red grapes but love a lighter and sweater white wine with dinner or when out with friends. So why not make home-made wines to drink and cook with. My home-made wines would keep me from getting allergic headache and would still be pleasant to cook with. West Virginia is also over run with natural wild ingredients that cost very little to make into a favorable wines.

Bowl of fresh picked and cleaned Elderberries

The idea for making home-made wine deepened this Christmas holiday when a friend shared some of her wonderful apple liquor with us. When I asked where she bought it I was given a typical Hill Billy response… ” At the getten place”. Meaning that she was not telling me who or where the wonderful “hooch” coming from. Years of moon shining and prohibition in these mountains still make folks around here suspicious of sharing this kind of information.When I asked if their was more for sale I just got a laugh and a ” Maybe”… meaning if I had enough money I might be able to get some but mostly I should just enjoy the evening and forget about getting my hands on this hand-made treasure. This just sparked the fire and the thoughts began, “I can make this, I am sure I can do this”!

After talking with several people I have compiled at list of what a beginner wine maker needs and what is just handy to have to make two simple wines over the course of the summer. I will include this list at the bottom of this post. The two wines I hope to make are Dandelion wine with out a grape base and Elderberry wine. I see no reason to make myself sick so I will not use grapes in these two versions. I also will make about 5 gallons of Apple cider vinegar with the same ingredients and containers. I also find that using fresh and free ingredients makes this project cost-effective. This project should only cost a dollar or two a bottle when done with an end result of 10 gallons of wine and 5 gallons of vinegar.

I also recommend reading about fermentation and what you can achieved just in your own kitchen. I have found vast amounts of help through reading and on the internet that will help me as I progress through this new adventure.

me with experimental wine bottle

This is a photo of all the basic equipment is all I need to start a small batch of home-made wine.

basic supplies for small batch home wine making

In this photo I have two five gallon buckets, a five gallon carboy with filtered water, 10 feet of 3/8 inside diameter vinyl hose, One universal stopper for carboy with hole for air lock, air lock, 3 packages of yeast, 12 bottles with screw tops. The three other items that you may want to add to your list that I still need to pick up sometime in a future shopping trip are.

potassium -sorbate to stop fermentation

This additive stops fermentation so you can add sweeteners if the wine is to dry.

these tablets are added to preserve the wine and prevent bacteria growth to keep wine from turning to vineger

Campden tablets

The Campden tablets prevent wild yeast and bacteria from growing in the wine. This will stop mold growth and wine from turning to vinegar. A must have if you are making hard apple cider and many grape wines with low acid content.

Hydrometer and tube

Then lastly a Hydrometer to measure the alcohol/ sugar content of the wine so you have enough sugar for fermentation and to track of the amount of finished alcohol per batch.

With all of this new never used equipment I would say I have about 100 dollars in everything inculding shipping. Some of these things we got local and some we ordered on-line. I am making one more trip to a local store in the next couple of weeks to get the campden tablets and hydrometer for the dandelion wine. The potassium-sorbate I will not need until I make the Elderberry wine later in the summer, it will needed when I add additional sweeteners and I hope to use organic honey for my sweetener.

I am still learning and with friends from a local winery maybe I can skip some of the most common made mistakes and share them here with all of you. So tomorrow I head over to Lambert’s vintage wines to get some first hand tips and recommendations from a family that started their vineyard in their kitchen a decade ago and now have a thriving business. I hope to share some of the beautiful photos from their winery and interview one of the owners. Maybe by the fall I will have a well stocked shelf of home make wines like these and some custom labels to go one them.