Daily Archives: May 5, 2015

Slate Tile Floor and Ceiling Work Almost Finished

The floor is almost finished, yahoo! If you have been following along you already know about our remodel and the adventure we are having working with the Barnwood Builders and their TV show.  If not take a look at where this mess all started and here is the idea we have for the future. The slate tile floor is about finished and the repaired ceiling is looking better than ever. It has taken about a month of weekends to get this far and we need about two more real good days to finish up the last couple boxes of tile and get about 10 cut and set in the hard to reach areas. Then grout will be the final step. I  am not looking forward to spending 8 hours on my hands and knees trying to get grout to set up in between all this tile.

Family room floor with slate tile in place

Family room floor with slate tile in place

Slate tile missing from entry area and stairwell

Slate tile missing from entry area and stairwell

One of  the unexpected things we have learned is that you need a tile saw, even if you do not buy one and only rent one they are wonderful and save you hours of work and worry when dealing with slate. Slate is layers and layers of sediment pressed together over thousands of years making it flaky and brittle and it is not as stable as ceramic tile. We tried several ways to cut the tile before finding that with delicate stone a tile saw saves you hours of headaches. Tom and I bought this portable one from E-Bay. This is what the company does best, selling used equipment that is still in great shape but not new! Tom and I found this same saw at Home Depot listed for $ 235.00 we bought this used one that was complete in the box with all the paper work and blade for $ 106.00 including shipping. We will use the saw at least 10 times this coming week and again when we redo our bathroom and kitchen making this a wise 100 dollar investment. Tom just set the saw on a piece of plywood over two saw horses as our work area. As shown the saw did a wonderful job of cutting a hard to fit piece of tile for the cross over between the family room and entry areas.

Used tile saw

Used tile saw

Then while Tom was at work my oldest son Cody came over to help with finishing up the mud and tape that we added to the old ceiling. The old ceiling looked like this and was in rough shape. The 4 x 4 trim across the ceiling was loose and pulling away from the drywall in places and the lag bolts that you see are not hooked to anything and are not holding the ceiling up. The trim around the room was 2 x 2’s and did not fit well at the corners. All the trim just needed removed and the ceiling just needed a traditional finish.

ceiling was decorated with 4x4's and 2x2's and lag bolts.

ceiling with 4×4’s and 2×2’s and lag bolts.

So in the process of removing all of this from the ceiling we also removed a sheet of paneling from one wall. The paneling made the wall surface uneven and lumpy. It was white so you would not have noticed it until the barn wood was up and the boards were uneven. So here is what we found under the paneling.

Paneling removed and ceiling exposed

Paneling removed and ceiling exposed

For a couple of days Cody and I worked on taping the ceiling, sanding and painting. The amount of glue you see on the wall is not bad so the paneling came down without ripping any huge holes in the walls. We did fill in some nail holes but over all the wall would just be painted white again and covered with barn wood to give it a uniform appearance.

Cody Powers doing mud and tap repairs to the ceiling

Cody Powers doing mud and tap repairs to the ceiling

Then a fun photo of Christopher and I after sanding the ceiling and getting ready for paint.

Christopher and I after sanding the tape on the ceiling.

Christopher and I after sanding the tape on the ceiling.

The with two coats of paint on the wall and ceiling we are only left with removing the single board that holds my light fixture/fan up. This board has my only light source attached to it so I am guessing that it will be in place for a long time.

 

Ceiling repair finished for now and wall painted white

Ceiling repair finished for now and wall painted white

Tom and I are so happy with the over all appearance of the floor that I am sure we will be doing this flooring in the kitchen in the future. It may take a little more time then rolling out linoleum but the results will last a life time and are so much nicer in quality. I just can’t wait to see it polished.

In the next couple of days  I will likely  be moaning that my hands and knees hurt from crawling around getting the grout cleaned off and the floors polished. I will complain that my mother’s day is at a restaurant instead of at our house because the kids can not play on wet grout. I will fall in to bed that night knowing I have just created not only a lovely home but wonderful memories for my kids.

Categories: Barnwood Builders, Home, Home Decor, home improvement, Memories, Mothers Day, slate tile | Tags: , , , , | 9 Comments

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